Influence of Nitrogen Pressure on the Adhesion and Scratch Failure Mechanisms of TiMoN/NbN Multilayer Coatings Deposited by Cathodic ARC PVD
Abstract
Multilayer nitride coatings are widely used to improve the mechanical performance and durability of engineering components subjected to severe tribological loading. In the present work, the adhesion behaviour and failure mechanisms of nanolayered TiMoN/NbN multilayer coatings deposited by cathodic arc PVD were investigated as a function of nitrogen working pressure. Two coatings were synthesized at nitrogen pressures of 0.52 Pa and 0.13 Pa under otherwise identical deposition conditions. Microscopy analysis revealed that both coatings exhibit a well-defined nanolayered architecture consisting of alternating TiMoN and NbN layers with a modulation period of approximately 85 nm and a total thickness of about 9.5 μm. The decreasing of nitrogen pressure results in a higher density of macroparticles due to the longer mean free path of cathodic arc plasma species. Scratch adhesion tests performed under progressive loading conditions allowed identification of two characteristic failure events corresponding to buckling crack initiation and buckling spallation. The multilayer coating deposited at 0.13 Pa demonstrated slightly improved resistance to crack initiation (5.41 N) compared with the multilayer coating deposited at 0.52 Pa (4.72 N). However, both coatings exhibited similar values of the second critical load (12.4–12.5 N). The multilayer coating deposited at higher nitrogen pressure mainly undergoes adhesive failure with extensive substrate exposure. In contrast, the multilayer coating deposited at lower nitrogen pressure exhibits predominantly cohesive damage within the multilayer structure. The obtained results demonstrate that nitrogen pressure during cathodic arc deposition significantly affects the microstructure evolution and the mechanisms of adhesion failure in TiMoN/NbN multilayer coatings. The study provides insight into the optimization of deposition parameters for improving the mechanical reliability of multilayer nitride coatings.
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